
8. Deadly Design and Great Manufacture
It was not only the quality of the falcata’s design and the ferocity of its wielders that discomfited the Romans, but also the quality of the metal that went into making it. Falcata blades were made from three layers of steel that had been buried for years in order to corrode out weaknesses, which were then joined together in a furnace.
Ancient sources report that blade quality was tested by a warrior placing the flat of the blade atop his head, then bending it so handle and tip touched his shoulders. A good falcata blade was expected to spring back into shape, with no hint of the bend.



